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Energy saving styrofoam moulding machine with CE approved
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Energy saving styrofoam moulding machine with CE approved

  • SPZ100-200E
  • FANG YUAN
Quantity:


               Energy saving styrofoam moulding machine

                 

Product Description

Main Features

Unique machine structure:

a. High-strength frame: The further enhanced back frame and moving frame, the whole styrofoam moulding machine adopts the body and foot, and makes the frame and machine feet integrated, this greatly increases the frames strength and sturdiness.

b. The styrofoam moulding machine are treated with zinc spraying after the manufacturing works which improves load life of the machine.

c. The EPS moulding machine with vacuum adopts opposite directions type tie bar for easy maintenance and wear resistance. The self-lubricating copper tube which solves original tie bar bushing’s problem and improves the lubrication effectiveness.

d. The preventing plate and back mould plate of the polystyrene molding machine with vacuum are all stainless steel, which reduces the wear and rust of the mold precision.

Hydraulic Pressure System:(save 6S/cycle):

a. Compared to the T and A type machine, our new E type machine with hydraulic system achieves faster operation for 250mm/speed from 180mm/second. The EPS shape moulding machine with vacuum can effectively improve production efficiency.

b. Hydraulic cylinders for the machine frame movement have safety locking of the mold during the steaming process and avoids the leakage of steam.

c. Special hydraulic pressure design: The ejecting cylinder and de-mold cylinder can be running simultaneously, which senses the de-mold gas blowing and product ejection synchronization effectively, reducing running time and improves de-mold capability.

Steam System:(ensure stable and less steam consumption)

a. Fang-Yuan patented PID system made by DN50 actuator makes the sensitive steam pressure control between 0.10-0.15Mpa,+/0.1Mpa tolerance giving us reduced heating time saving around 25%-30% of energy consumption.

b. The thermocol shape moulding machine controls the steam pressure by balance valve and pressure sensor instead of electronic connector pressure gauge. The mold pressure can be set by touch screen to make easy and accurate control.

Piping System:

a.For the complete inlet and outlet of water, air and steam, we use big pipeline and vales which are very close to the mold, reducing the excess energy consumption, while improving running speed of the shape molding machine.

Vacuum System:

a.The EPS automatic moulding machine adopts vertical vacuum system, with 4-6’ large drain pipeline and long length of condensation drainpipe. The vacuum tank is equipped with a big spraying system, which sprays the rising hot steam directly, and increases condensation rate. Thus, improving vacuum suction efficiency and achieves vacuum as main cooling instead of main water cooling (normally water cooling will be set only 8-12s). This enables the product of water percentage10%In addition, the spray header of the replacement and maintenance is very convenient.

Control System:

a. All pressure adjustments of EPS automatic moulding machine are remote controlled by the control box, such as cross steaming, main steaming, filling also adjusted in touch screen according to different foaming area. The program also has many self-protection and alarm systems.

b. The thermocol shape moulding machine adopts remote control system for all control pressure parts, electrics parts, valves, gauges and hydraulic parts sourced from famous international brands with quality to ensure stable and smooth running.


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Technical Data

item

unit

SPZ100E

SPZ120E

SPZ140E

SPZ160E

SPZ175E

SPZ180E

SPZ200E

mould dimension

mm

1000×800

1200×1000

1400×1200

1600×1350

1750×1450

1800×1600

2040×1800

max product dimension

mm

800×700
  ×350

1000×900
  ×350

1200×1000
  ×350

1400×1100
  ×350

1550×1200
  ×350

1610×1400
  ×350

1850×1600
  ×350

Rear Windows Sizemm910×7401100×9401300×1080           1450×11501600×13501680×14401920×1640

stroke

mm

220-1470

220-1470

220-1470

220-1470

220-1470

220-1470

220-1470

steam entry

mm

DN80

DN80

DN80

DN100

DN100

DN100

DN100

steam consumption

kg/kg

(8-10T) Steam of 1T material

water entry

mm

DN80

DN80

DN80

DN80

DN80

DN80

DN80

cooling water consumption

kg/cycle

40-120

45-140

50-150

55-180

60-190

80-200

90-210

compressed air entry

mm

DN65

DN65

DN65

DN65

DN65

DN65

DN65

compressed air consumption

m³/cycle

1.2

1.5

1.8

2

2

2.2

2.5

vacuum pump capactity

m³/h

165

165

230

280

280

280

280

connected load

Kw

11

11

14.5

16.5

16.5

16.5

20

overall dimension

mm

4800×2000
  ×3760

4800×2200
  ×3760

4970×232
  ×3890

4970×2700
  ×3970

4970×2850
  ×4070

5100×2950
  ×4350

5100×3000
  ×4380

machine weight

t

4.20

4.80

5.50

5.80

6.20

6.50

7.00

cycle time

s

60-90

60-100

60-120

70-130

70-130

80-140

100-180


Application

成型机applications-00415967568



结束语-11214438032




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